Associate Engineer - Reliability Static

Where you fit in

Technical Asset Operations (TAO) team aims to develop central, competitive capabilities delivering end-to-end value through the AMS work processes as an integral part of our Downstream Manufacturing (DS-M), Integrated Gas & New Energies (IGNE) and Upstream (UP) asset teams. We support the business worldwide and often do so together with the deep capability of our Project & Technology (P&T), Information Technology (IT) and Finance & Data Operations (FO-Data) partners. You are going to play a vital role in the delivery of continued efficiency and effectiveness improvement by bringing cross-business learning on key processes.

About the Role

As an Associate Engineer - Reliability Static, you will support the ff:

• Preparation of RBI data sheets, converting process flow diagram into material selection diagrams, identifying corrosion loops, identifying integrity operating windows and operating parameters from corrosion monitoring framework, preparing corrosion loop descriptions and tags, identification of dominant failure modes & damage mechanism, knowledge of RBI procedures.  Support Inspection supervision of static equipment during asset Turnarounds.
• Ensure Data validation of all the templates, create automation tools in order to expedite the process and speedy implementation. Review error log sheet, finding solutions and implement the same for maintaining high quality data uploads in the system.
• Creating equipment specific task lists for preventive, corrective and shutdown maintenances of the static equipment like Vessels, Columns, Heat Exchangers etc,
• Support projects, maintenance & improvements activities performed at the operating units, manufacturing sites, chemical plants, supply chain and distribution locations.
• Enable the assigned asset operating units, manufacturing sites, chemical plants, supply chain and distribution locations and it’s on site employees in producing and compiling high value maintenance information and data, as measured by improvement trends in data quality.

Principal Accountabilities

• Preparation of RBI data sheets, converting process flow diagram into material selection diagrams, identifying corrosion loops, identifying integrity operating windows and operating parameters from corrosion monitoring framework, preparing corrosion loop descriptions and tags, identification of dominant failure modes & damage mechanism, knowledge of RBI procedures.  Support asset inspection activities during Turnarounds and other Major maintenance activities.
• Primary responsibility in preparation, cleansing, validation of inspection data for w-IMS deployment in the designated/assigned OUs, RBI data preparation.
• Support in End to End RBI Assessment and implementation for Upstream/IG/Downstream sites within Shell using w-IMS tool.
• Preparation Inspection reports, analyzing the corrosion management framework, population of w-IMS templates.
• Create the Inspection, CAIR, RBI Reassessment & corrosion monitoring schedules based on the PEI methodology and align with maintenance plans and items in CMMS.
• Interact and communicate with the site inspection/integrity engineers to deliver the inspection work orders in CMMS.
• Assist the Team Leads/Technical Specialist to develop, maintain and manage the Site Reference Document along with the Assets/operating units.
• Assist the Team Lead/Technical Specialist    in responding to inquiries related to the data and its functionality or use in a technical support function; including training site staff in ERPs or use of Request Tools, running pilot tests and demonstrations, increasing awareness of ERP functionality (e.g. using Measurement Points more effectively.) This Technical Support function includes supporting team leads and other staff on migration efforts.

Other back up accountabilities, as follows:

• Engagement with the Site stakeholders such as Requestors and Approvers to communicate plans, obtain feedback, and solicit improvements.
• Assist the team leads/project focal to standardize processes, tools, methods, procedures as directed (Ex: Improving the data quality standards and best practices).
• Network with counterparts and other levels of organization across the different data centers.

What we need from you

• University Degree in Engineering
• At least 2 years of experience in inspection and maintenance
• Knowledgeable in static equipment and engineering drawings
• Preferably with experience in following tools: SAP PM/MM, MS Excel, AutoCAD, AutoPlant and other design
• Field experience in inspection processes, corrosion monitoring and related technical know-how, knowledge of various NDT processes, inspection management plans, piping integrity and maintenance of static equipment like pressure vessels, heat exchangers etc, & knowledge in Risk Based Inspection (RBI) Methodology – API 570, 580, 510, 571 and 581.
• Field experience in conducting corrosion monitoring inspection, wall thickness measurements, CUI, and experience in fabric maintenance/different types of insulation and installation techniques.  Preparation of work packs and procedures related to MMI.
• Effective communication skill and stakeholder management is a necessary skill for the job