PEI Inspector
Make a difference
Do you like helping people? Do you like to make people smile? Are you passionate about putting people in a better place? Then you may have what it takes to join our amazing team?
Where you fit in
Shell Polymers Monaca is a world-scale petrochemical plant in Western Pennsylvania that upgrades locally produced ethane from Marcellus and Utica shale formations to make polyethylene. The petrochemical complex consists of a world-scale Ethane Cracker Unit, Polyethylene Units, Utilities, and Logistics.
The Site is located in the Pittsburgh, PA area (Monaca, PA).
The Pressure Equipment Integrity Inspector (PEI Inspector) supports run and maintain operations. The PEI Inspector duties include integrity/regulatory inspections, quality assurance activities, compliance with safety requirements, compliance with regulatory &code requirements, maintaining pressure equipment inspection data base (wIMS), training, development/updating of procedures, etc. The PEI Inspector provides technical support to operations, maintenance, and engineering for pressure equipment. The PEI Inspector works to ensure equipment reliability by providing the Quality Assurance role for Pressure Equipment and performing investigation of failures, determination of root causes, and development of corrective action plans. The Pressure Equipment Integrity Department focuses on identifying long-term damage mechanisms mitigations, reliability problems and solutions that will minimize failures. Other duties include troubleshooting, preventative maintenance development, history tracking, spare parts identification, and Operations interface / training.
Accountabilities:
Provide technical support to operations and maintenance in the areas of pressure equipment utilization, operation, and maintenance
Support activities meeting the objectives of operating areas
Have a strong ownership of the equipment in your area of responsibility
Prioritize efforts placing emphasis on activities which improve the safety, environmental, and performance of pressure equipment, improve cost effectiveness of individual repairs, and improve operability of pressure equipment
Health and Safety accountabilities
Take leadership in assuring that inspection activities are performed safely and in accordance with the Penn Chem safety policies
Provide input into Penn Chem safety, PEI, and maintenance procedures
Be Knowledgeable of and audit compliance to Penn Chem Safety and Maintenance Procedures and OSHA regulations
Provide guidance for safe work practices and personal protective equipment (PPE) used by inspectors and contractors
Investigate pressure equipment incidents and near misses, perform root cause analysis, write and issue reports, and implement action items as necessary
Ensure proper documentation of special operating and maintenance instructions associated with pressure equipment
Provide instructions to personnel regarding Process Safety Management-Awareness of and compliance with Process Safety initiatives
Participate in Process Hazard Analysis(PHA) reviews
Compliance with all Penn Chem and EPA environmental standards and procedures
Inspection accountabilities:
Be Knowledgeable and ensure compliance to the following processes and codes:
Shell Asset Management System (AMS) Manage Equipment Care (MEC)
MEC RP 04-01 Pressure Equipment Integrity Management
API/ASME codes for pressure equipment
National Board (NB) codes for pressure equipment
Pennsylvania Department of Labor & Industry (PADLI) codes for pressure Equipment
Owner-User Inspection Organization Quality Manual for the Inspection of Pressure Vessels & Boilers in the State of Pennsylvania
Be Skilled with inspection methods and requirements according API, NB, and PADLI
Be Skilled with the use of the wIMS data base and associated documents and drawings
Be Knowledgeable in the use of SAP to include work notification entry
Be Knowledgeable of asset Corrosion Control Documents (CCDs), Integrity Operating Windows (IOWs), and Design Operating Windows (DOWs)
Be Knowledgeable of the Shell Risk Based Inspection (SRBI) process
Be Knowledgeable in the use of NDE to include: UT, MT, PT, RT, and Profile RT
Maintain and calibrate inspection equipment ie.. UT gauge, Bore scope
Support implementation of pressure equipment Reliability Centered Maintenance (RCM) program
Manage contractor inspection services daily activities in the unit
Take leadership in developing, planning, and executing pressure equipment turnarounds
Identify root cause and recommend solutions to pressure equipment problems
Troubleshoot pressure equipment problems
Maintain pressure equipment files
Track pressure equipment reliability in the assigned area and communicate progress
Ensure preventative maintenance program procedures are up-to-date
Maintain close contact with Production Unit personnel. The inspector is often the primary contact between the production unit and the Pressure Equipment Integrity discipline
Assist in the execution of minor projects
Provide training to crafts and operators on pressure equipment surveillance and pressure equipment related topics
Assure that all Health, Safety, and Environmental Training specified by regulatory agencies and the company is up-to-date
Participate in the Pressure Equipment Integrity Department goals and objective process.
What we need from you
Must have legal authorization to work in the US on a full-time basis for anyone other than current employer
High School/GED
Must have minimum 5 years’ experience in Petrochemical Pressure Equipment Inspection and/or Pressure Equipment Inspection
Must have API510 Pressure Vessel Inspector Certificate
Must have API570 Process Piping Inspector Certificate
Must have National Board Boiler & Pressure Vessel Inspector Certificate
Must have PA Department of Labor & Industry Boiler & Unfired Pressure Vessel Inspector Certificate
NACE Certification related to corrosion mechanisms and mitigations is preferred
Has working knowledge of Industry Pressure Equipment Inspection Codes
Actively strives to demonstrate personal behaviors consistent with the Penn Chem Behaviors
Experience with root-cause analysis is beneficial
Proficient in Microsoft suite applications
Understands work processes and metrics
Knowledgeable in Continuous Improvement and Causal Reasoning processes
Familiar with Refining Practices, i.e. Ensure Safe Production (ESP), Reliability Centered Maintenance (RCM), and Maintenance Excellence (ME)
Proficient with SAP
Strong organizational & communication skills (written & verbal)
Strong interpersonal skills and is able to work well with people at all levels in the organization
Possess excellent technical, trouble-shooting, and analytical skills
The base salary range for this position is $101,000- $151,000 per year. Individual pay will be based on various factors, such as relevant work experience, education, certifications, skill level, seniority, and internal equity.
For regular full-time or regular part-time employees of the Company (participating companies as listed in the Summary Plan Description), insurance coverage options include medical, dental, vision coverage, life Insurance, Business Travel Accident Insurance, and Occupational Accidental Death Benefit programs. Employees also participate in a company pension plan and a 401(k) plan. Paid leave includes up to 6 weeks of paid vacation time, up to 11 paid holidays, and parental leave offering 16 weeks of paid leave to birthing mothers, and 8 weeks of paid leave for non-birthing parents.
Additionally, employees are eligible for disability leave for up to 52 weeks at 100% or 50% of base pay. Shell also offers other compensation such financial reimbursement for adoption, wellness, education, and personal learning expenses, and some roles are eligible for discretionary long-term incentives. For interns, eligible benefits include medical, dental, and vision coverage, life insurance, Business Travel Accident Insurance, and Occupational Accidental Death Benefit programs; participation in a 401(k) plan; and paid leave for up to 11 paid holidays. Additional information on Shell’s US benefit programs can be found at https://www.shell.us/careers/about-careers-at-shell/rewards-and-benefits.html
Company description
Shell is a global group of energy and petrochemical companies with about 84,000 employees across more than 70 countries. We aim to meet the world’s growing need for more and cleaner energy solutions in ways that are economically, environmentally, and socially responsible. We have expertise in exploration, production, refining and marketing of oil and natural gas, and the manufacturing and marketing of chemicals.
As a global energy company operating in a challenging world, we set high standards of performance and ethical behaviors. We are judged by how we act and how we live up to our core values of honesty, integrity, and respect for people. Our Business Principles are based on these. They promote trust, openness, teamwork, and professionalism, as well as pride in what we do and how we conduct business.
Building on our core values, we aspire to sustain a diverse and inclusive culture where everyone feels respected and valued, from our employees to our customers and partners. A diverse workforce and an inclusive work environment are vital to our success, leading to greater innovation and better energy solutions.
An innovative place to work
There’s never been a more exciting time to work at Shell. Everyone here is helping solve one of the biggest challenges facing the world today: bringing the benefits of energy to everyone on the planet, while managing the risks of climate change.
Join us and you’ll add your talent and imagination to a business with the power to shape the future – whether by investing in renewables, exploring new ways to store energy or developing technology that helps the world to use energy more efficiently.
An inclusive place to work
To power progress together, we need to attract and develop the brightest minds and make sure every voice is heard. Here are just some of the ways we’re nurturing an inclusive environment – one where you can express your ideas, extend your skills and reach your potential…
We’re creating a space where people with disabilities can excel through a transparent recruitment process, workplace adjustments and ongoing support in their roles. Feel free to let us know about your circumstances when you apply and we’ll take it from there.
We’re closing the gender gap – whether that’s through action on equal pay or by enabling more women to reach senior roles in engineering and technology.
We’re striving to be a pioneer of an inclusive and diverse workplace, promoting equality for employees regardless of sexual orientation or gender identity.
We consider ourselves a flexible employer and want to support you in finding the right balance. We encourage you to discuss this with us in your application.
A rewarding place to work
Combine our creative, collaborative environment and global operations with an impressive range of benefits and joining Shell becomes an inspired career choice.
We’re huge advocates for career development. We’ll encourage you to try new roles and experience new settings. By pushing people to reach their potential, we frequently help them find skills they never knew they had, or make career moves they never thought possible.
Disclaimer
Please note: We occasionally amend or withdraw Shell jobs and reserve the right to do so at any time, including prior to the advertised closing date.
Before applying, you are advised to read our data protection policy. This policy describes the processing that may be associated with your personal data and informs you that your personal data may be transferred to Royal Dutch/Shell Group companies around the world.
The Shell Group and its approved recruitment consultants will never ask you for a fee to process or consider your application for a career with Shell. Anyone who demands such a fee is not an authorized Shell representative and you are strongly advised to refuse any such demand.
Shell is an Equal Opportunity Employer.